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India
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+91-80-28360556 Mon - Sat 09:00 - 17:00 C-96, 2nd Stage, Peenya Industrial Estate, Bangalore, India
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Magnetic Separator

Magnetic Separator

Magnetic Separators can very effectively separate Iron/Ferrous particles from any material within its range. MCI has supplied Magnetic Separators to several thermal power stations in India (NTPC, PSEB, TATA POWER etc). Many magnetic separators are supplied to chemical, food processing industries, ceramics, silica, quartz, glass chips and glass raw material industries. Sugar Plants, etc.

There are various methods by which tramp iron particles can be separated from raw material. They can be either electromagnetic type or permanent magnetic type. The various types are listed below:

 

Suspension or Suspended Magnets (Oil cooled and Air cooled).

Suspension Magnet very effectively separates iron/ferrous particles from any material moving over a conveyor belt. The magnet is suspended over a belt conveyor. Once deployed, this magnet needs no maintenance, because it is free of any moving parts. This magnet comes with a custom designed control panel.

Our suspension magnets of various capacities are operational at different clients sites throughout India and abroad. Further details of the suspension magnet and the control panel will be furnished in the G. A. drawing with our quote.

Inline Belt Magnetic Separators or Cross Belt Magnetic Separator (Oil cooled and Air cooled).

Inline Magnetic Separator and Cross Belt Magnetic Separator are self-cleaning magnetic separators that consists of a electromagnet with a moving belt conveyor around it. Functionally it is the same as the suspension magnet except in this case the tramp iron/ ferrous particles are separated and simultaneously knocked off from the magnet and the conveyor line. Hence it is generally called the Self Cleaning Magnet.

No man power is required during the operation of the magnet and after the magnet has been operated. This magnet can be floor mounted or suspended as per the requirements of the client.

Our Inline/Cross Belt Magnetic Separators of various capacities are operational in different client sites throughout the country and abroad.

Further details of the Inline/Cross Belt Magnetic Separator and the control panel will be furnished in the G. A. drawing with our quote.

Electro Magnetic Pulley

Electro Magnetic Pulley is used in the Belt Conveyor as a Magnetic Head Pulley of the conveyor system at discharge end. This equipment ensures separation of ferrous material particularly from the bottom of the process material moving over the belt conveyor. Separation of Iron particles in this case will be very efficient as the Belt conveyor system gets flattened/opened when it comes near the pulley enabling the process material to get distributed all over the face of the pulley.

MCI supplied Electro magnetic pulleys of various sizes are working in different client locations all over India. We also supply permanent magnetic pulley which are also very efficient and work power free.

Further details of the Electro magnetic pulley and the control panel will be furnished in the G. A. drawing with our quote.

Magnetic Drum Machine

Magnetic drum machines are used for removal of iron impurities from chemicals, food materials, ceramics, silica, quartz, glass chips and glass raw materials or any plant where conveyor belt is not available. This is a self contained unit. Any material fed to the hopper move down through a vibratory feeder with controlled feed rate. The material is fed to the Rotating Magnetic Drum with single, double or multiple stages. The magnetic drum produces a strong field at the front half of its circumference. In the process, the material free of iron particles will be collected at the front portion of the machine with natural fall. Tramp iron falls behind the drum as the other half of the drum is non magnetic.

Further details of the Magnetic Drum machine and the control panel will be furnished in the G. A. drawing with our quote.

Permanent Magnetic Separator

Permanent Magnetic Separators are used for separating tramp iron particles from any type of moving product material over conveyor belt, vibratory feeder, and chute or falling trajectory. We recommend using permanent magnetic separator for Operating Height below 250 mm only. Permanent magnetic separators do not have to be powered and is long lasting. They are constructed using ferrite and rare earth magnetic materials.

Suspension or Suspended Magnetic Separator
Oil Cooled Cross Belt Magnetic Separator
Magnetic Pulley
Magnetic Drum Machine
Permanent Magnetic Separator

MCI has supplied one of the biggest ILMS in India which is installed at Tata, Mundra site. The 1800 mm and 2000 mm belt width magnet is capable of lifting bolts and nuts from 550 mm operating height and throw out 50 kg tramp iron particle. This is demonstrated in the video presentation below:

Please contact us for a quotation. All technical details along with GA drawings will be supplied with quotation. Please see the requirement matrix below for required details to enable us to quote.

Requirement Matrix

Equipment Name

Belt width of main conveyer

Belt speed of main conveyer

Material handle and bulk density

Operating height/ Burden depth

Capacity of the main conveyor in TPH

Max and min size of iron to be separated.

Suspension magnet

x

x

x

x

x

x

Inline/ Cross belt magnetic separator

x

x

x

x

x

x

Magnetic pulley

x

x

x

x

x

Magnetic drum machine

 –

 –

x

 –

x

x

Permanent Magnetic Separator

x

x

x

x